State of the art chemical etching facilities
Materials
We are able to chemically etch most metals in house. Typical materials requested by our customers include:
◈ Stainless steel
◈ Brass
◈ Bronze
◈ Copper
◈ Nickel
◈ Zinc
◈ Aluminium
◈ Mild steel
◈ Rimex Metals® incl T22™ range
Other materials are available on request. Contact us today to discuss your etching requirements.
Applications
Typical applications for chemical etching include:
◈ Hotel & office signage
◈ Wayfinding signage
◈ Industrial nameplates & labels
◈ Identification products
◈ Architectural panels
◈ Plaques & memorials
◈ Interpretation boards
◈ Corporate awards
◈ Safety & compliance signs
◈ Promotional items
◈ Thin metal components
What is chemical etching?
Chemical etching is a multistage photo-lithographic process. The metal is first cleaned and then laminated with a UV sensitive photoresist film. A photo tool containing the desired artwork is placed on top of the laminated material. It is then exposed to UV light.
The UV light passes through the clear areas of the photo tool hardening the laminated film. The sheet is then chemically developed to wash away the unexposed photoresist leaving a very precise mask of hardened photoresist behind.
The material is placed in the etching machine where is it sprayed with a high pressure temperature regulated chemical spray (most commonly Ferric Chloride). The solution etches away the unprotected portions of the material to reproduce the desired image.
The chemical spray dissolves the material atom by atom for a smooth burr free finish. In the final stage the photoresist is stripped away leaving the material ready for any post etching processes required.
SupportingIn-house Processes
Supporting In-House Processes
Chemical Milling
Chemical milling is a process used to produce complex thin metal components out of sheet metal. In the milling process artwork is applied to both sides of the material and is etched from top and bottom simultaneously. It is a flexible process with low tooling costs that produces burr-free, stress-free parts
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Patination
Trade Etching Direct are known in the sign industry for the quality of our patina work. We provide a first class patina service in-house offering our customers a huge range of finishes, ranging from flamed copper to antiqued brass.
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UV Printing
We can UV print directly onto virtually any surface. UV printed signs can be an ideal lower cost option for back of house signage. We lead the way in integrating UV print technology with chemical etching to offer our customers unique design options.